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Should you store hair oil in a glass bottle or a plastic bottle?

  • GlassBottles Solutions
Posted by PauPack OnMay 09 2025

Glass looks elegant, plastic feels convenient—but which actually protects your hair oil formula?

Hair oil should ideally be stored in dark glass bottles for long-term stability, purity, and brand appeal—but high-grade plastic can work for short-term or travel use.

At PauPack Bottles, we work with haircare brands around the world to balance function, aesthetics, and cost when packaging hair oil products. Let’s break down the pros and cons of glass vs. plastic for hair oil storage.


Is it better to store hair oil in glass or plastic?

The best packaging depends on the oil blend’s composition, shelf life expectations, and brand positioning.

Glass is better for storing hair oil when longevity, purity, and luxury branding are priorities—plastic works for refill packs or travel use if it’s chemical-safe.

Hair oils often contain botanical extracts, essential oils, or vitamins (like vitamin E). These ingredients are sensitive to:

  • Light (which can oxidize oils)

  • Heat (which accelerates degradation)

  • Air (which causes rancidity over time)

  • Plasticizers (some oils dissolve or absorb plastic materials)

Glass vs Plastic Comparison for Hair Oils

Feature Glass Bottle Plastic Bottle
Chemical Stability ✅ Inert, non-reactive ⚠️ Depends on plastic type
UV Protection ✅ Amber or cobalt blocks UV ❌ Usually poor unless coated
Shelf Life Support ✅ Preserves oil for 6–12+ months ⚠️ Shorter stability in heat/light
Eco Profile ♻️ Recyclable and reusable ⚠️ Often single-use or non-recyclable
Cost/Weight ⚠️ Higher, heavier ✅ Lower cost, shipping friendly

Most premium hair oil brands choose amber glass with a pump cap or dropper for main retail products, and PET or HDPE plastic for refills and sampling.


Can I store hair oil in a plastic bottle?

Yes—but only under the right conditions, and with the right material.

You can store hair oil in a plastic bottle if it’s made from EO-compatible plastic like PET, HDPE, or PP—and if the product is used within 3–6 months.

However, certain oils like rosemary, peppermint, or tea tree (often found in scalp care formulas) are known to break down regular plastic bottles or cause leaching.

Plastic Types and Their Suitability

Plastic Type EO/Carrier Oil Compatibility Common Use in Haircare
PET ⚠️ Limited, use short-term Travel bottles, testers
HDPE ✅ Safe for most blends Refill pouches, bulk containers
PP ✅ Ideal for closures/pumps Spray triggers, flip caps
PVC ❌ Not recommended Avoid entirely

At PauPack, we offer PP pumps, HDPE refill containers, and glass bottle + plastic dispenser combinations that balance safety and convenience.


Should you put oil in glass or plastic?

It comes down to shelf life, safety, and brand message.

Put hair oil in glass bottles if you want to protect the ingredients, highlight premium positioning, or ensure long-term storage. Use plastic only for lightweight, short-term, or refill purposes.

Your brand’s packaging says a lot—luxury, minimal, functional, sustainable—and the bottle material should align with that promise.

When to Choose Glass

  • You use natural or organic botanical oils

  • You want a premium shelf or e-commerce look

  • Your formula includes volatile or EO-rich ingredients

  • You're positioning as eco-luxury or clean beauty

When Plastic Might Be Better

  • You need a lightweight option for shipping

  • You offer refill sizes or family packs

  • The oil is carrier-only (coconut, argan, jojoba)

  • The product is intended for gym bags or travel kits

PauPack’s clients often use glass for retail and plastic for refills, creating a brand loop that’s cost-effective and eco-conscious.


How should hair oil be stored?

Even the best bottle won’t protect your oil if it’s stored poorly.

Hair oil should be stored upright in a cool, dry place away from sunlight and heat—preferably in an amber glass bottle with a tightly sealed cap or pump.

Storage Tips for Hair Oil Shelf Life

Condition Storage Recommendation
Light Avoid windowsills, store in drawers or boxes
Heat Keep below 25°C (77°F)
Air Exposure Use pumps or droppers, never leave open
Shelf Life Tracking Label batch date and suggested expiry

Bonus: Display vs. Storage Strategy

  • Display bottle: Can be stylish (clear/frosted glass) with branding focus

  • Backup stock: Always in amber glass, in cool warehouse conditions

Many brands use PauPack’s frosted glass for bathroom display aesthetics, and reserve amber for boxed storage or shipping units.


Conclusion

Glass preserves the quality of your hair oil. Plastic can serve a purpose—but only when you understand its limits. The best brands use both—strategically.

Store your hair oils in glass to protect what’s precious, and use smart plastic where it makes sense. Your formula—and your customers—will thank you.

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